Resistivity: relationship to penetrability of concrete and effect on zinc anodes in repaired concrete

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Date
2016
Authors
Bediwy, Ahmed
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Abstract
Demands for using electrical resistivity techniques (surface and bulk resistivity) as an alternative to the rapid chloride penetrability test (RCPT) have been growing, for example by a number of transportation agencies in North America, to give an indication of the relative penetrability of concrete. While resistivity measurements may reflect the quality of pore structure in the cementitious matrix, their accuracy might be affected by a multitude of parameters including the concentration of ionic species in the pore solution, particularly when supplementary cementitious materials (SCMs) are incorporated in the binder. Hence, a systematic investigation on the resistivity of concrete and its corresponding physical penetrability is warranted. Zinc sacrificial anodes are considered an effective and economical method to prevent the electrochemical corrosion of steel bars by providing cathodic current to bars, which can provide corrosion protection at low galvanic current densities in the range of 0.2 to 2 mA/m2. Sacrificial anodes are commonly used in RC structures particularly in bridge decks to mitigate a critical phenomenon that occurs in the original concrete beside the repaired patches, which is known as the ‘halo effect’. One of the key factors affecting the efficacy of zinc anodes is the resistivity of concrete or cementitious repair material in which these anodes are embedded. There is a general notion that the higher the electrical resistivity of concrete or repair material, the less likely that zinc anodes produce the target galvanic current for optimum protection of steel bars. However, no systematic data are available on the maximum allowable electrical resistivity of repair materials/concretes beyond which zinc anodes cannot properly function to prevent corrosion. In the first part of this thesis, a tripartite relationship (nomogram) to correlate surface resistivity with penetrability (migration coefficient) and porosity of concrete using a wide range ii of concrete mixtures, taking into account the effect of key mixture design parameters (water-to-binder ratio, air-entrainment, SCMs and type of cement) was established. Relationships between surface and bulk resistivity as well as migration coefficient and porosity of concrete were also introduced. In addition, a penetrability classification of concrete based on the corresponding ranges of surface resistivity, migration coefficient and porosity has been proposed. The nomogram and penetrability classification provided reasonable assessment for the condition of field cores extracted from newly constructed and aging concrete pavement. In the second part of this thesis, the functionality of zinc anodes at mitigating patch accelerated corrosion (halo effect) in repaired concrete was explored. Concrete slabs were cast to simulate the patch repair configuration in the field, and the main parameters in this study were changing the resistivity of the repair section in the slabs (5,000, 15,000, 25,000, 50,000 and 100,000 Ω-cm), and anode spacing (25, 100, and 250 mm) inside the repair patch. Analysis of current and potential data shows a high level of effectiveness of the anodes at controlling corrosion in this slab configuration up to 52 weeks under a wetting-drying exposure.
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Concrete, Resistivity, Pore Structures, Sacrificial Anodes, Halo Effect
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